Top 4 Benefits Of Polyester Masterbatch
A masterbatch is a solid or liquid plastic additive that gives polymers new qualities or colours. In this post, let’s explore the top four benefits of Polyester Masterbatch.
Top 4 Benefits Of Polyester Masterbatch:
Simple To Use
Spinning before the creation of polyester’s colour, the usage of fibre without any specific needs, the original spinning machinery, and the current production procedure. Particularly when polyester and other fibres are blended and interlaced, the use of polyester fibre not only slows down the dyeing process but also makes it difficult to attain the pre-designed fabric style at high temperatures and pressures. Therefore, it can be claimed that using cutting-edge technology to address the dyeing and finishing “bottleneck” is one of the shortcuts before the spinning colour reaches a particular point.
The use of energy and chemicals increases the cost of dyeing. Spinning prior to dyeing reduces the dyeing process of dyeing and finishing equipment and multi-channel fibres or fabrics, removes the dyeing auxiliaries, combines each pigment molecule into the target product, fundamentally eliminates the dye discharge, reduces the raw material consumption, and achieves the following benefits: According to reports, “polyester spinning before colouring and fibre dyeing compared to the production of 100 tonnes of liquid dyeing polyester staple fibre can save 10,000 tonnes of water, saving 16,500 cubic metres of gas, and saving 5.6 million degrees of electricity.” These savings in dyeing costs and pollution control expenses help prevent environmental pollution. About 10 tonnes of effluent might be produced by fibre dyeing for every 100 kg of products.
High Quality Level Of Colouring
Disperse dyes are typically used in conventional dyeing under the same high temperature and high-pressure circumstances as mentioned above. However, the production of fibre and the physical and chemical treatment, it is challenging to guarantee that the internal structure of the crystal area and the uniform distribution of the area, and other general factors are frequently different, it is often simple to produce colour, stain, colour flowers, and other dyeing defects.
Regardless of batch size, colour uniformity can be maintained, and The batch will not emerge between the unacceptable colour. Before spinning is the colouring agent, and the real colour of the slices before the spinning is uniformly combined, followed by the melt filter, and then spinning. The colourant and polyester generate a constant, homogeneous solid solution from the fiber’s structure before dying, which is quicker than conventional dyeing in terms of light fastness, washability, friction resistance, and other properties.
Solvent dye is the colouring chemical used prior to dying; it is safe for use on humans and does not affect their structure or makeup. In addition, spinning without any gas or wastewater output, dye usage raised to 100%, and dyeing before dyeing can resist temperatures of more than 300 °C make masterbatch colour environmentally and health-friendly products.
We produce a variety of specialised Polyester Masterbatches intended to increase polyester’s processability or usefulness. One of the top Polyester Masterbatches manufacturers is Kandui. The ideal combination of a fully functional internal laboratory, contemporary extruders, spinning lines, and a vast colour database to meet our clients’ varied needs. Additionally, you can count on a solid quality control system from our end.